What Is Flange Integrity Management?
Flange Integrity Management (FIM) is a methodology to ensure the integrity of flanged connections, minimizing and usually eliminating, integrity-related issues (such as leaks) at start-up or re-start. Moreover, FIM is related to a database with a complete history of every flange on a process plant. Registers, work packs, test packs, certificates, and drawing mark-ups are all created and modified in one system, giving increased efficiency and accuracy. FIM is a system that assures HSE performance and helps manage risks
Flange Integrity Management Controlled Bolt Fastening Services
- The accurate application of torque or tension to flange stud bolts and nuts is critical
- Certified and calibrated equipment is a requirement
- All calibration must have tractability to national standards
- Trained and competent personnel are used to operate the equipment
Bolt Torquing
Precise control of applied torque and Compact equipment design
Bolt tensioning
Accurate application of tension State-of-the-art equipment.
Four Part Flange Tag for Maintenance Projects
- Uniquely identify joints that are to be: Opened, Assembled, Tightened, Tested
- Each flange within the project work scope is ’tagged’
- The tags have multiple sections
- The colored sections are perforated to allow ‘tear off’
Flange Integrity Management Goal
- Leak-free bolted connections
- Trained competent personnel
- Calibrated and certified equipment
- Compliance with industry standards and best practice
Benefits
- Flawless start-up on time and within the budget of process facilities
- Minimized HSE and commercial risk associated with flanged connections
- World-class performance and efficiencies on both maintenance and construction projects
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